WD-1-SAW armature winding machine is designed to do winding for the armature with hook type commutator.

Feature:

Three winding modes: single slot-single hook, single slot-double hook and double layer winding. It could do twice winding in one slot, four times winding in the two adjacent slots. It has automatic treatment for wire broken, 2 settable sequences is: winding before broken, or broken before winding.

Production parameter for 100nos armatures could be stored

Display parameter, including shift output, total output, consuming time, etc.

Automatic alarm if any abnormal condition occurs

Single action, automatic and stepping operation could be switched

Steady fixture, up and bottom protective tooling and protective wire hooking device

Loading mode: cylinder feeding armature automatically, gets out finished armatures manually

Specification:

Wire diameter range:  0.16~1.2 mm
Armature diameter:  20~85 mm
Stack length:      10~70 mm
Shaft diameter:    3~15 mm
Shaft length:       less than250mm
Armature Slot:  even slot
Turn number:  0~9999
Commutator diameter:   8~40 mm
Winding speed:   0~2500 rpm
Winding motor power:  1.5KWX2
Angle detecting speed:   0~3000 rpm
Angle detecting motor power:  0.75KWX1  

Production efficiency: 900pcs/8hours (based on armature with 12slots 24hooks, 20turns)
Air supply pressure:   4~6 Kg/cm2
The machine total power: 4.0 KW
Voltage: three phase AC380V±10%, 50/60 Hz
Weight:1100 Kg

Dimension: 2000X1000X1800mm

Main Components:
Indexing servo motor: 750WX1 spindle: Omron

Winding servo motor 1500WX2 spindle: Omron

PLC: Omron

Interface module: Omron

Extension module: Omron

Relay: Omron

Proximity: AUTONICS

Touch screen:7”, WEINVIEW

Air switch: MITSUBISHI

Combined power source double loop: WEDE

Power Switch: MINGWEI

Circuit breaker: DELIXI

Indicator and button: SCHNEIDER

Ball bearing: UBC (USA brand)

Sliding bearing: MISUMI (Japan brand)

Transmission linear guide: ABBA or Shangying or CPC

Working plate:80mmthick nodular cast iron

Winding transmission base: nodular cast iron

Indexing transmission base: nodular cast iron

Winding flyer: aluminum die-cast alloy, double spindle balancing adjustment (easy for disassembling)

Indexing spindle: 4 section standard

Winding tooling: fast changing without tools, integral quenching HRC60-62

Buffer (small): CKD (Japan brand)

Buffer (big): AIRTAC

Cylinder: AIRTAC

Air source treatment elements: SMC

Electromagnetic valve: SMC

Tensioner: MITSUBISHI electric magnetic powder tensioner (wire diameter range: ￠0.3~￠1.2mm)

Or WANNER (Switzerland brand) magnetic tensioner(wire diameter range: ￠0.2~￠0.45mm)

Or HMT-04 (Hangzhou Puwei) magnetic tensioner(wire diameter range: ￠0.2~￠0.45mm)